Aerolast Wheels

Discover the Superior Performance of Aerolast Wheels

The Aerolast wheels formula takes full advantage of urethane elastomers’ unique resilience, hardness, abrasion resistance, and outstanding mechanical properties. 

Aerolast achieves the fabrication of parts in almost any shape or size, from miniature complex components to massive monolithic structures weighing hundreds of pounds, through the process of liquid casting.  Aerolast’s high machinability makes it excellent for prototype and short-run development before production casting. This allows Aerolast to promptly and accurately meet your specifications at a sensible price. 

Our experienced engineers can determine the best chemical formulation and casting process to design even the most complex product effectively. In-house capabilities include a machine shop, tool and die facilities, and polyurethane processing to produce a wheel to your exact product specifications from start to finish. 

Quality control is one of the most essential steps in the final leg of a project’s success or failure. We take pride in our rigid standards and inspection procedures being second to none and approved by all three military branches. 

Aerolast Wheels


Aerolast’s polyurethane provides the solution to whatever problem you encounter, whether it’s abrasion, load-bearing capacity, or chemical deterioration. Aerolast offers a unique combination of hardness and resilience in one material. This durable resin is available in a variety of sizes and durometers.


High heat applications, non-marking situations, high load-bearing, and salt water applications where corrosion resistance is necessary.

Custom CAD